WL automatic rebar thread production line

 

Introduction to automatic rebar thread processing production line:

 

The “glx-z 16-50 (12)” WL automatic rebar thread production line independently developed by Beijing Wulongxing Technology Development Co., Ltd., which has won a number of national patents, is the first rebar thread processing production line with full-automatic function in China. It includes four functions: intelligent control system, information production management, rebar blanking and sawing, straight thread rolling and thread online detection, Its “on-line detection of steel bar straight thread” is the first technology at home and abroad, which fills the gap of “unmanned and intelligent quality control” technology for steel bar thread processing. It is the core technology of the full-automatic steel bar thread production line!

 

 

 

Features of automatic rebar thread processing production line:

 

“Full automation“: the whole production line of rebar thread processing and detection only needs 2 people to operate, which is fully mechanical and automatic control;
“Fast and efficient“: the design production cycle is 12-14 seconds. The sawing, wire rolling and testing of the production line can be carried out simultaneously at both ends of the reinforcement. The design production capacity of the shift is 8 hours, and 4000 reinforcement wire heads can be processed, which is equivalent to the production capacity of a shift of 30 workers in the ordinary way;

 

“All-weather operation“: the reinforcement processing production line is not affected by the climate and can operate 24 hours a day;

“High quality“: the thread accuracy can reach level 6, and is not disturbed by any external conditions and personnel factors, with good consistency;

 

 

“Man machine dialogue“: in case of equipment failure, regular maintenance, regular tool replacement and out of tolerance of thread size detection, it will alarm and prompt possible fault points and problem solutions;

“Information management“: the information module can always feed back information such as reinforcement processing, quality, progress, plan and inventory to on-site operators, project and company managers, and issue purchase and processing instructions, so as to achieve paperless and blind spot control of multiple terminals of computers and mobile phones.

 

Technical parameters of automatic reinforcement thread processing production line:

 

 

Serial number	project	parameter	remarks
1	Reinforcement processing specification	16?–?50?mm	There are three specifications of wire roller（p=2.0、2.5、3.0）
2	Reinforcement processing length	1.5?–?12.0?m
3	Processing efficiency of production line	12 S /second ? ; 4000 個/ 8hours	Under the condition of guaranteed feeding and continuous operation
4	Thread machining accuracy	length：±1.0mm；thread：Level 6	When the tool is changed regularly according to the system prompt
5	Production line power supply	380V?/?50Hz
6	Installed capacity of production line	32.0?Kw	Including mechanical power head and hydraulic system
7	Floor area of production line	12.0×16.0?m
8	Production line host weight	12,000?Kg	Including the weight of hydraulic oil, excluding the weight of auxiliary devices such as frame

 

Main module functions of automatic reinforcement thread processing production line:

 

Production line control center command module

Prepare the equipment before the production shift according to the prompts on the system interface;

According to the project and the company’s information management system, issue order instructions to the production line, and the system automatically generates daily processing plan and arranges production side by side;

Manually adjust the position of the equipment according to the length of the reinforcement to be processed according to the production order;

The operator of the production line manually adjusts the processing specifications of the thread rolling head and replaces the thread rolling wheels of corresponding specifications according to the instructions of the system interface;

Start processing after being ready and receiving the machinable instruction;

The system automatically generates production statistics reports.

 

 

 

Reinforcement sawing processing module

The milling process is adopted, and the machined end face is flat, which fully meets the deformation performance requirements of the connecting joint;

Milling processing has low noise, no dust pollution and meets the requirements of environmental protection;

The efficiency of steel bar sawing is higher than that of wire rolling;

The sawing length error shall be controlled within ≤± 1.0 mm, and the automatic method shall be adopted for reinforcement sizing measurement.

 

Reinforcement thread rolling processing module

Thread rolling adopts two processes: rib stripping rolling and shaping direct rolling, and the production line device is configured according to the needs of customers;

Rib stripping or shaping and thread rolling are divided into two process links and two sets of devices, which is conducive to improving the production and processing efficiency;

Manually assisted rapid adjustment of thread processing diameter takes only about 10 minutes each time;

The thread rolling of the production line adopts high-speed rolling process and special rapid tool withdrawal mechanism;

The wire roller adopts high-quality materials and technology, and its service life can be several times that of conventional products, so as to avoid frequent replacement of accessories.